A duplex material consisting of a very tough and highly wear resistant alloy overlaid into a shock absorbing mild steel or chromium steel backing plate. These properties render this product suitable for use under extreme operating conditions where the cost of downtime far outweighs the initial expenditure or the capital outlay of replacement.

Reduce your operating costs with CC1500 Wearplate - Proven tough and reliable

CHROMIUM CARBIDE WELD DEPOSIT

CC1500 Wearplate is produced by the submerged arc welding principle resulting in a highly controlled deposition rate and allowing flexibility in alloy content and type.

UNIFORM AND CONSISTENT SURFACE FINISH

This is important when considering the “flow” characteristics in abrading materials.
The uniformity of CC1500 Wearplate also discourages excessive concentration of wear at weld overlaps that are typical of wide bead bonded systems.

OVERLAPPING WELD BEADS

The CC1500 alloy deposit is inlaid with an interlocking weld penetration for high strength and flexibility.

The true weld bead penetration results in an actual increase in the surface area of the interface in comparison to other types of duplex materials.

MINING, CEMENT AND BRICK

Dozer Moldboards. Shovel Liners. Chute Liners. Dragline Buckets. Classifier Screens. Mine and Quarry Skips. Pug Mill Paddles. Compactor Rollers. Bucket Lips. Dipper Buckets. Ore Cars. Ore Scrapers. Dump Truck Body Beds. Loaders and High Lifts. Skid Plates.

STEEL MILLS

Blast Furnace. Coke Oven and Sinter Plants. Skip Car Liners. Sinter Breakers. Ore Bucket Liners. Receiving Hoppers. Grizzly Bars. Feeder Bins. Conveyor Buckets. Chutes. Spiked Roll Crushers.

POWER PLANTS

Pulveriser Mills. Cyclones. Receiving Hoppers. Liner Plates. Coal Handling Systems. Coal Buckets. Conveyors. Fan Blades and Housings.

GENERAL INDUSTRY

Grain Chutes. Rub Bars for Conveyor Chains. Agitator Paddles. Dredge Pump Liners. Grit Blast Liners. Centrifugal Pump Liners. Mower Skid Plates.

The mechanically strong interface between the alloy and steel backing is clearly depicted in this cross sectional photograph of CC1500 Wearplate.

THE HARD FACTS

CC1500 WEARPLATE will outlast quenched and tempered steels by up to 12 times and white irons up to 4 times. This means that when compared to these other wearplates, CC1500 Wearplate will provide increased wearlife for the same weight.

CC1500 WEARPLATE offers substantial weight savings for the same wearlife as heat treated alloy steels or white irons where handling or weight factors are a consideration.

CC1500 WEARPLATE is quickly polished by abrading materials, producing a surface with a low coefficient of friction. This discourages hangs-ups, maintaining the efficiency of chutes, bins, hoppers, buckets and other materials handling equipment.

CC1500 WEARPLATE has a true weld-bead structure which produces a keyed-in interface of alloy and steel. This characteristic peak and trough interface results in a surface area between the alloy and steel backing which is up to 20% greater than with other duplex materials.

CC1500 WEARPLATE has very fine and consistent relief checking ensuring a low stress interface. This means that CC1500 Wearplate absorbs greater impact as well as being extremely conducive to rolling or pressing.